Cement and Mining
The cement and mining industries operate under demanding conditions involving high loads, continuous operation, dusty environments, vibration, and severe mechanical stresses. The reliability of mechanical equipment used in production and material handling systems is therefore critical to ensuring uninterrupted plant operations. Erdişli Makina manufactures gears, gear shafts, power transmission components, and custom machine spare parts for cement plants, mining operations, and machinery manufacturers serving these industries. Through custom manufacturing based on technical drawings or existing samples, we provide solutions for new machinery projects as well as maintenance, overhaul, and urgent spare-part requirements. Mechanical power transmission systems are used throughout cement plants and mining operations, from raw material extraction and transportation to crushing, grinding, processing, and final product handling. Conveyors, crushers, mills, elevators, feeding systems, and various process machines rely on gearboxes, shafts, and gear systems to transmit the motion generated by motors. Since this equipment often operates under high loads and for extended periods, the durability of its mechanical components is critical. A failure in a single gear or shaft can cause not only the associated machine to stop but may also interrupt other interconnected sections of the production line. For this reason, gears and power transmission components used in the cement and mining industries must be manufactured from suitable materials and designed according to their specific operating conditions. Gears used in cement and mining machinery are often exposed to high torque, impact loads, and continuous operating conditions. At Erdişli Makina, we manufacture various gear types according to the technical requirements of each application. Our production capabilities for these industries include: Spur gears Helical gears Bevel gears Sprockets Worm gears and worm wheels Pinion gears Rack gears Gear shafts Custom-manufactured gears The appropriate gear geometry, material, and manufacturing specifications can be determined according to the operating conditions of the component. The dimensions of machinery used in the cement and mining industries, as well as their power transmission components, can vary considerably. Within our manufacturing capabilities, Erdişli Makina produces gears ranging from Ø20 mm to Ø1300 mm in diameter. This wide production range enables us to provide manufacturing solutions for everything from small gears used in auxiliary equipment to large power transmission components required in heavy industrial machinery. Conveyor systems play an important role in transporting raw materials and processed materials throughout cement plants and mining operations. Gearboxes, gears, shafts, sprockets, and various mechanical connection components may be used in the drive systems of conveyors operating over long distances and at high capacities. Continuous operation can lead to wear and mechanical damage in these components over time. For conveyor systems, we can manufacture: Sprockets Spur and helical gears Pinions Gear shafts Keyway components Custom power transmission components based on technical drawings or existing samples. Crusher systems used in mining and cement plants are among the types of equipment exposed to severe mechanical loads. Impact loads generated during the crushing process can create significant mechanical stresses on the machine's power transmission components. Gears, pinions, shafts, and other custom mechanical components used in crusher drive systems must therefore be manufactured from suitable materials according to their operating conditions. When worn or damaged parts are no longer commercially available, existing components can be evaluated as samples for remanufacturing. Mills used in cement production and mineral processing applications are high-power industrial machines. Power transmission components used in these systems may be exposed to continuous operation and high torque. Depending on the application, components such as: Gears Pinions Gear shafts Drive components Gearbox gears Custom mechanical spare parts for mill and grinding systems can be manufactured based on technical drawings or existing samples. Vertical conveying and controlled material feeding systems are essential to maintaining process continuity in cement and mining plants. Chain drives and gearbox systems used in elevators, feeders, and similar equipment may experience wear over time due to continuous operation. Sprockets, shafts, gears, and custom connection components for these systems can be manufactured according to application requirements. Cement and mining facilities use numerous high-power industrial gearboxes. Wear or failure of gears and shafts inside these gearboxes can directly affect plant operations. In addition to gearbox maintenance and overhaul solutions, Erdişli Makina provides manufacturing solutions for gearbox spare parts including: Helical gearbox gears Spur gears Bevel gears Pinions Pinion shafts Gear shafts Worm gears Bronze worm wheels For older or imported gearboxes where original spare parts are no longer available, components can be remanufactured based on existing samples. Cement plants and mining facilities often operate heavy industrial machinery for many years. As a result, facilities may continue to use equipment for which the original manufacturer or spare-part support is no longer available. When technical drawings are unavailable, an existing component can be used as a sample to determine the required technical specifications. This method provides an important spare-part solution for: Discontinued machinery Older gearboxes Imported equipment Custom-built machinery Non-standard gears Difficult-to-source mechanical components We manufacture gears and mechanical components for new machinery and plant projects based on technical drawings. Technical requirements such as: Dimensions Gear geometry Module Number of teeth Shaft and hub configuration Keyways Material Heat treatment specifications can be evaluated according to the requirements of the application. This enables us to provide custom manufacturing solutions for machinery manufacturers supplying equipment to the cement and mining industries. Material selection is critical to the service life of components used in heavy industrial applications. Depending on the application, materials including: 4140 8620 1040 17CrNiMo6 Bronze and other materials suitable for project requirements can be considered. The required material should be selected according to factors such as transmitted torque, impact loads, operating duration, gear geometry, and environmental conditions. Gears used in cement and mining machinery can be exposed to high surface loads and significant wear. Depending on the selected material and technical requirements of the application, heat treatment processes such as carburizing, induction hardening, and nitriding may be considered. The appropriate combination of material and heat treatment can help improve the wear resistance of gear surfaces and extend component service life. In cement and mining plants, the failure of a single machine can affect multiple stages of the production process. The failure of a critical gearbox, gear, or drive component can result in extended production downtime. For this reason, critical mechanical components should be periodically inspected, and maintenance should be planned when signs of wear are identified. Preparing technical drawings or manufacturing spare components in advance for parts that are not readily available can help reduce lead times in the event of unexpected failures. We manufacture custom gears and spare parts for mechanical systems used throughout different sections of cement production plants. Typical applications include: Raw material handling systems Crusher systems Mill and grinding systems Conveyors Elevators Feeders Gearboxes Packaging and dispatch systems Auxiliary production machinery Mining operations use various gears and mechanical components throughout power transmission systems involved in extracting, crushing, transporting, and processing minerals. Erdişli Makina provides manufacturing solutions for gears and custom mechanical spare parts used in: Crushing and screening plants Conveyor systems Ore handling systems Feeding equipment Gearboxes Grinding systems Custom mining machinery With manufacturing experience dating back to 1987, we provide custom production solutions for industries operating under demanding and heavy-duty conditions. Our ability to manufacture gears from Ø20 mm to Ø1300 mm, combined with our experience across different gear types and our capability to manufacture from technical drawings or existing samples, enables us to support the maintenance, overhaul, and spare-part requirements of the cement and mining industries. We particularly support maintenance operations by remanufacturing gears and mechanical components that are discontinued, imported, or no longer readily available as standard spare parts. From new machinery projects to urgent spare-part requirements, we evaluate each component according to its operating conditions and aim to provide reliable, durable, and long-lasting manufacturing solutions. For gear manufacturing, gearbox spare parts, custom machine components, or sample-based manufacturing requirements for the cement and mining industries, contact Erdişli Makina.Gear and Spare Part Solutions for Heavy-Duty Operating Conditions
The Importance of Power Transmission in the Cement and Mining Industries
Heavy-Duty Gear Manufacturing
Gear Manufacturing from Ø20 mm to Ø1300 mm
Gears and Spare Parts for Conveyor Systems
Spare Part Solutions for Crusher Systems
Mill and Grinding Systems
Elevator and Feeding Systems
Gearbox Maintenance and Spare Part Manufacturing
Spare Part Manufacturing Based on Existing Samples
Custom Manufacturing Based on Technical Drawings
Material Options
Heat Treatment Options
The Importance of Spare Parts in Preventing Unplanned Downtime
Solutions for the Cement Industry
Solutions for the Mining Industry
Why Erdişli Makina?